IN THE MARKET FOR A QUALITY, LIGHTWEIGHT ALUMINIUM CANOPY

"BUILD YOUR OWN"

AUSTRALIAN MADE CANOPY

OF YOUR DREAMS

PREMIUM ALUMINIUM CANOPY KITSETS THAT ARE READY TO WELD TOGETHER AND INSTALL

CLICK BELOW TO WATCH FIRST!

Next Step: Complete The Form Below To Schedule A Call

TESTIMONIALS

What others are saying

"BUILD YOUR OWN"

AUSTRALIAN MADE CANOPY OF YOURS DREAMS

Built by Aussie locals for Aussie locals

SKILLED DIY'ERS

FIFO WORKERS

FULL TIME TRAVELLERS

4WD ENTHUSIAST'S

REGIONAL LOCATIONS

MATE OF A MATE

STILL NOT SURE?

Frequently Asked Questions

Here's what we usually get asked

What do you supply in the kit?

We supply every component you will need to fabricate and install a chassis mount aluminium canopy to your chosen vehicle, with underbody toolboxes, mudguards, filler panels.

- Laser-cut and CNC-pressed aluminium panels for accurate fitment, including doors, toolboxes, guards, 1-piece roof, wall sheets, flush floor sheets, LED taillights, Stainless Fuel Filler materials.

- Laser-cut aluminium tube frame with etched alignment marks for easy assembly

- JIG board to ensure correct headboard angles and size when welding the frame together

- Premium High security Selectlok whale tail locks with Euro Barrels 

- Selectlok Heavy-duty hinges, high-quality automotive seals and gas struts

- 304SS Vehicle-specific mounts for fitting the canopy to the vehicle chassis

- Vehicle-specific sensor and camera relocation kits (If applicable to your vehicle)

- All bolts, washers, fasteners and adhesive

- Detailed assembly instructions and drawings

What is the thickness of the aluminium sheet?

We use 2.5mm 5005 Australian aluminium sheet for the roof, walls and doors, we have found this to be the perfect balance between weight and strength, our canopy design uses a fully welded frame which provides the strength not the outer skin like some of our competitors designs.

2.5mm is 16.7% lighter than 3mm sheet which can make a huge difference on a fully loaded vehicle setup for towing and touring helping you keep your GVM in check and staying legal.

Do you use Unistrut inside the canopy?

Yes, we have incorporated 41mm aluminium Unistrut to the frame of the canopy on the walls and ceiling, this keeps weight down while retaining strength and give flexibility to add accessories without drilling.

What sort of testing has been done on our canopies

We have heavily invested in the design and simulation testing of our canopies to ensure we have a solid design that we can offer giving the end user confidence. Our canopies are designed with CAD using SolidWorks. Simulation testing was performed using Finite Element Analysis (FEA).

We also have a wealth of real-world testing performed on our own vehicles on some of Australia's toughest tracks. Cam Wild from "Wild Touring" also put one of our canopies through its paces in the 2 years he had with our canopy on his Dmax as can be seen on his Youtube channel.

Can I add accessories to my kitset?

Yes absolutely.

You can add externally mounted accessories like jerry can holders, spare wheel holders, water tank kits, rear folding ladder etc.

We also have a vast range of internal accessories such as full depth & half depth shelves, storage options such as drawers & pantries, fridge enclosures for most fridge makes & models, electrical display & mounting panels.

Are there assembly instructions included in the kit?

Yes. Each kit supplied has a detailed set of step-by-step instructions with images. You also get an assembly drawings pack included with PDF copies. As we are Perth locals, we are only an email or phone call away if you need any additional support.

I have no welding experience; can I build one of these kits?

If you have no previous welding experience, no need to worry. There are a couple of options for you.

1. You can contact one of our preferred fabricators / installers who will gladly build and install one for you.

2. If you have a trusted local fabricator who is willing to help out, you can still purchase one of our kits and get them to build it for you.

3. You can come direct to us as we offer a "done for you" service.

We have spent 5+ years developing and improving these kits to get them to a stage where even with limited aluminium fabrication experience, if you have an AC TIG, MIG setup for aluminium work and a flat bench can produce a high-quality canopy that will perform and outlast the life of the vehicle.

FAQ image

I'm not in WA, can you ship it to me?

Yes, we will package the canopy kit on a 3m x 1.5m pallet and can send anywhere in Australia - Freight charges will apply.

What is the lead-time on a kitset?

Our standard lead-time to have your kit cut, pressed, compiled and packaged is 2 weeks from the time of a deposit received.

So how does it work?

1. You contact us via clicking on the below link, filling out the survey and booking a slot for a short phone call. Here we will discuss things like the vehicle details [e.g. 2024 Ford Ranger Wildtrack], your specific needs and how we think our kits can help you.

2. We then prepare the kit specifically for the vehicle you have requested.

3. Once we have the completed kitset compiled, QA checked, packaged and ready for dispatch/collection we will notify you.

4. You are now ready to start welding your canopy together, you have a detailed step by step instructional to follow and can also ask us if you have any questions along the way.

How We Help You Get the Canopy of Your Dreams

Quick and easy ordering process

One phone call or email and we can get your order underway, you give us the vehicle details, and we deliver the kit.

Precision Manufacturing

Take advantage of 5+ years of R&D. Our kits are built utilizing the latest CNC cutting & pressing equipment to ensure repeatability and uniformity giving you the peace of mind knowing it will stand up to whatever you throw at it.

Aftersales Support

Detailed assembly instructions and ongoing support from us after you receive your kitset, give us a call whenever you need too.

Ready to get started?

MEET THE owners of thunderfab

Ken and Steve

Owners Ken and Steve are passionate about 4WDing/touring, camping and fishing with their young families. With a wealth of fabrication, mechanical and auto electrical experience in the automotive and resources industry, they pride themselves on their attention to detail, delivering high-quality aluminium 4WD canopies handcrafted right here in Perth, Western Australia.

Hundreds of satisfied customers - 5 Star Rated

Started business from scratch into a profitable and well-established company

Enabled other businesses to grow by offering canopy kitsets that simplified installation, reduced overheads, and expanded their service capabilities